Volvo is conducting a worldwide recall of over 40,000 electric vehicles – specifically EX30 Single Motor Extended Range and Twin Motor Performance models produced between 2024 and 2026 – due to a potential fire hazard. Approximately 10,500 of these affected vehicles are located in the United Kingdom.
The issue centers on the risk of battery overheating when charged to high levels. In rare instances, this can escalate into a fire within the battery pack. Volvo first alerted EX30 owners late in 2025 through in-car warning messages.
The immediate action advised by Volvo is for owners to limit charging to 70% capacity until the vehicles can be inspected and repaired. The company acknowledges that replacement parts are being manufactured and shipped, but initial availability may be constrained. Dealers will proactively contact affected customers once parts are accessible.
This recall is noteworthy because it highlights a growing concern with EV battery safety. While recalls aren’t exclusive to electric cars – recent examples include fuel pipe issues in petrol models from Vauxhall, Peugeot, and Fiat – the potential for thermal runaway in EV batteries poses a particularly severe risk. Thermal runaway occurs when a battery cell enters an uncontrollable self-heating state, often leading to fire.
Notably, this recall does not affect other EX30 variants, as the affected models use a specific 69kWh battery pack not shared with other configurations. The Smart #1 and #3, while sharing some components with the EX30, do not utilize this particular battery chemistry.
Volvo aims to begin inspections and replacements as soon as possible, but consumers are urged to prioritize safety by adhering to the 70% charging limit in the interim. This recall underscores the importance of continuous monitoring and refinement in EV battery technology to mitigate potential risks.
